1.5"x15" heavy duty ratchet straps With J Hook
Cat:1.5 Inch Ratchet Straps
HEAVY DUTY: 1.5-inch webbing width & 15-foot length with a 4400LB breaking strength & 2200LB working load limitDURABLE: corrosion-resistant, z...
See DetailsI. Basic components of the ratchet mechanism
The ratchet mechanism is mainly composed of ratchet, pawl, swing rod and stop pawl. These parts cooperate with each other to realize the function of converting continuous rotation or reciprocating motion into unidirectional stepping motion.
Ratchet: A ratchet is a gear with a rigid toothed surface or friction surface on the outer or inner edge, and is a key component in the ratchet mechanism. In the 2" E track Ratchet Strap Tie-Down, the ratchet is usually designed as a fixed component on the driven shaft connected to the tie-down strap, and its toothed surface is used to cooperate with the pawl to achieve intermittent rotation.
Pawl: The pawl is the active component in the ratchet mechanism, which is used to drive the ratchet to rotate. In the tie-down strap, the pawl is usually driven by the swing rod. When the swing rod swings, the pawl will be inserted into the tooth groove of the ratchet wheel, pushing the ratchet wheel to rotate a certain angle.
Swing rod: The swing rod is the input component of the ratchet mechanism, which is used to provide power for reciprocating swing or continuous rotation. In the tie-down belt, the swing arm is usually connected to the operating handle, and the user drives the swing arm to swing through the operating handle, thereby driving the pawl and ratchet to work.
Stop pawl: The stop pawl (or non-return pawl) is used to prevent the ratchet from moving in the direction where it does not need to rotate. When the swing arm swings in the opposite direction, the stop pawl will be inserted into the tooth groove of the ratchet to prevent the ratchet from rotating counterclockwise, thereby realizing the one-way locking function.
2. Working principle of ratchet mechanism
The working principle of the ratchet mechanism is based on the matching relationship between the pawl and the ratchet. When the swing arm swings clockwise, the pawl is inserted into the tooth groove of the ratchet under the action of the spring or its own weight, pushing the ratchet to rotate a certain angle. At this time, the stop pawl slides on the back of the ratchet tooth and does not participate in the transmission. When the swing arm swings counterclockwise, the pawl slides on the back of the ratchet tooth and does not push the ratchet to rotate. At the same time, the stop pawl is inserted into the tooth groove of the ratchet to prevent the ratchet from rotating counterclockwise. Therefore, the ratchet mechanism realizes the function of one-way intermittent transmission.
In 2" E track Ratchet Strap Tie-Down, this working principle is cleverly applied to the fixing and tying of goods. The user drives the swing arm to swing through the operating handle, and then drives the pawl to push the ratchet wheel to rotate, so that the tie-down belt is tightened and the goods are fixed. When the tie-down belt needs to be loosened, the user only needs to operate the handle in the opposite direction to make the swing arm swing in the opposite direction. At this time, the pawl slides over the back of the ratchet wheel teeth and does not push the ratchet wheel to rotate, while the stop pawl prevents the ratchet wheel from rotating counterclockwise, thereby keeping the tightening state of the tie-down belt unchanged. By repeatedly operating the handle, the user can easily fix and untie the goods.
3. Advantages and applications of ratchet mechanism
The ratchet mechanism has the advantages of simple structure, easy manufacturing, reliable movement, and adjustable angle. In 2" E track Ratchet Strap Tie-Down, the application of the ratchet mechanism makes the tie-down belt have the following advantages:
One-way locking: The one-way transmission characteristics of the ratchet mechanism enable the tie-down belt to be automatically locked after tightening to prevent the goods from loosening or falling off.
Intermittent transmission: The intermittent transmission characteristics of the ratchet mechanism allow the tie-down belt to be tightened gradually, avoiding damage or deformation of the goods caused by one-time tightening.
Easy to operate: The ratchet mechanism is simple and convenient to operate, and the user can easily secure and untie the goods by simply operating the handle.
Strong adaptability: The ratchet mechanism can adjust the angle and tightening force as needed, and is suitable for securing goods of different shapes and weights.
In addition, the ratchet mechanism is also widely used in various machine tools and automatic machines for intermittent feeding or rotary table rotation, as well as jacks, bicycle one-way drives, manual winches, etc.